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Use Cases

Coherix 3D empowers possibilities in a number of applications across your most complex manufacturing processes. Below, see what we’re actively helping inspect, control, and enable. In-line at line speed.

Automotive

Car Body Adhesive Dispensing

Body Structural Adhesive & Sealant

Coherix is leading the industry in solving the challenges of how structural adhesives and sealants are dispensed in body in white manufacturing (BIW). Learn how one of the largest automotive OEMs in the world stopped breaking dispensing nozzles in their Body Shop leading to a $20,000 a week savings in the Coherix Case Study.

EV Battery Sealing

Battery Cover Sealant

Coherix 3D is helping control the process within EV manufacturing — helping accurately dispense critical battery cover sealant to avoid problems such as moisture leakage or the formation of gases. Check out the Battery Pack Sealing Case Study to learn how one of the largest global EV manufacturers utilized Adaptive Process Control to save $450,000/wk.

Windshield Urethane Inspection

Glazing in Final Assembly

Coherix 3D GlassMaster for tall urethane beads is critical in quarter glass, backlight (rear windshield) and windshield installations to avoid leaks and assure overall vehicle structural integrity. Learn how GlassMaster saved a global automotive OEM from a major quality spill that could have led to a significant safety recall in the Coherix Case Study.

EV Battery Sealing

Thermal Interface Material (Gap Filler) for Battery & Electronics

Coherix 3D is managing the process of gap filler and TIM dispensing for battery and electronics manufacturing, ensuring OEM specs are met for efficient heat transfer of these high-performance parts.

Car Door Icon

Closure Panel Hem Seal

Coherix 3D allows auto manufacturers to control squeeze-out, which can ultimately lead to eliminating over-hem sealer application and finesse operations in corners of panels. Learn more about Coherix solutions for closure panel hem seal applications

EV Battery Sealing

Hot Melt for Battery Module Assembly

Coherix provides robust and reliable inline inspection for hot melt adhesive applications used to join pouches for battery modules in electric vehicles.

RTV Sealant Dispensing

Powertrain RTV Silicone Gaskets

Coherix 3D ensures the proper volume and location of RTV to prevent harmful oil and coolant leaks in powertrain applications.

EV Battery Sealing

Battery Tray Adhesive & Sealant

Coherix 3D delivers part traceability and process control to electric vehicle (EV) manufacturers and suppliers in their dispensing processes for battery tray adhesives and sealants. For additional information on this application, download the Dispensing in Electric Vehicle Battery Assembly White Paper.

Automotive Hood Inspection

Mastic Dots for Closure Panels

Coherix 3D DotMaster controls mastic dot dispensing that is critical to assuring anti-flutter between panels, in automotive manufacturing they are used to bond the inner and outer panels of hoods, doors, decklids, etc.

Windshield Urethane Inspection

Primer for Automotive Glass

Coherix PrimerMaster measures rapidly evaporating primer and isopropyl alcohol on automotive glass applications. Be sure to review our Case Study to see how a global glass manufacturer improved quality while reducing cost with Adaptive Process Control.

Electronics

Consumer Electronics Sealing Inspection

Consumer Electronics

Coherix 3D Mini provides robust, in-line 3D adhesive inspection, enabling adaptive process control for the manufacturing of cell phones, tablets, laptops, and other consumer electronics. With innovative Adaptive Process Control solutions like AutoRepair, Z-Tracking, and Lateral Tracking, Coherix empowers electronics manufacturers to achieve unparalleled precision and efficiency in their production processes.

Automotive Electronics Sealant Inspection

Automotive Electronics

Coherix 3D Mini delivers unmatched reliability to manufacturers of electronic control units (ECUs), electronic control modules (ECMs), and advanced driver assistance systems (ADAS). Designed for precision dispensing, it ensures accuracy in handling applications such as case sealants and thermal interface materials (gap fillers), even for the most compact and intricate designs.

General Industry

Commercial Window Sealant Inspection

Residential & Commercial Windows

Manufacturing windows require precision sealant application, as it is essential to preventing leakage. Coherix 3D delivers 100% robust inspection even when the sealant and glass are the same color, providing the data needed to enable process control solutions that streamline the dispensing process. Learn more about automated dispensing in residential and commercial window manufacturing in the Coherix White Paper.

Battery Storage Sealing

Battery Energy Storage Systems (BESS)

Coherix 3D is inspecting and controlling the sealant dispensing process for battery energy storage systems that store energy as current. These critical seals prevent problems such as moisture leakage or the formation of gases in battery energy storage systems.

eVTOL battery sealing inspection

eVOTL Aircrafts

In electric vertical take-off and landing (eVTOL) aircraft, battery performance is a pivotal factor in operational reliability and efficiency. Coherix 3D enables robust 3D inspection and control of sealant application during battery cover assembly, ensuring airtight seals that prevent the ingress of moisture and gases, which could compromise battery integrity and aircraft performance.

White Goods Sealant Inspection

White Goods

Coherix 3D enables advanced sealant inspection and process control solutions tailored for the manufacturing of white goods. Critical seals, such as those on refrigerator doors, freezer compartments, and stovetops, are essential to ensuring the performance, energy efficiency, cosmetic appearance and longevity of household appliances.