High Definition Metrology of Critical Mating Surfaces

ShaPix3D metrology products measure the profile, flatness and waviness of planar surfaces in full 3D within minutes.

To prevent leaks in automotive engines and transmission manufacturing, it is essential for manufacturers to accurately measure and evaluate critical mating surfaces such as those found on engine heads and engine blocks.

Based on the state-of-the-art, non-contact sensors, ShaPix3D meets the meteorology need by providing easy-to-understand, high-definition 3D pictures and reports with micron level accuracy.

The ShaPix3D family currently carries two lines of models to suit the metrology need of various parts: ShaPix3D 1500 Series and ShaPix3D 3000 Series.

Features

  • Overall measurements of flatness, waviness and profile of the entire surface
  • Full 3D analysis and reporting
  • Stitching of large surfaces
  • Over 4 million 3D data points, 50 nanometer vertical resolution, and 80/150 micron lateral resolution
  • Multi-surface relationship
  • High-speed, easy to use, and non-contact

Preliminary specifications

ShaPix3D 1500 Series

  • Ambient operating temperature: 18C to 25C degrees
  • Rate of temperature change:
    < 1 degrees C within last 10 minutes
    < 6 degrees C within last 1 hour
  • Humidity: 12% to 80% non-condensing
  • Class 1 laser product
  • FOV: 150mm x 150mm x 225mm
  • Working range from sensor: 25mm to 250mm
  • Lateral resolution: 80μm
  • Vertical resolution: 0.05μm
  • Combined standard uncertainty: (L in mm, K=1)
    Step height:                              (0.6 + 0.5L) μm
    Milled aluminum:                 (1.0 + 0.5L) μm

ShaPix3D 3000 Series

  • Ambient operating temperature: 18C to 38C degrees
  • Rate of temperature change:
    < 1 degrees C within last 10 minutes
    < 6 degrees C within last 1 hour
  • Humidity: 12% to 80% non-condensing
  • Class 1 laser product
  • FOV: 280mm x 280mm x 275mm
  • Working range from sensor: 25mm to 300mm
  • Lateral resolution: 150μm
  • Vertical resolution: 0.05μm
  • Combined standard uncertainty: (L in mm, K=1)
    Step height:                              (0.6 + 0.5L) μm
    Milled aluminum:                 (1.0 + 0.5L) μm